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Continuous Metal Forming in a stationary Solid Simulation (Wire Drawing)
Posted 31.01.2019, 13:05 GMT-5 Structural & Acoustics, Structural Mechanics Version 5.4 0 Replies
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Hello,
Is it possible to have a stationary solid simulation of metal forming in COMSOL? Generally speaking, it works but can you do it in COMSOL? For the sake of simplicity, I want to discuss a very simple wire drawing process for a purely elastic material (not very sensible but simple). Without any contact problem definition, but rather having the tool implemented as a boundary condition (fixed in radial direction).
As far as I understand, the “predescribed velocity” domain and boundary condition do not have any effect on stationary simulations.
The simulation result I want to see: is a pressure building up in the cone, and then a pressure decrease after the cone + a total relaxation (no residual stresses or lasting deformations, since purely static), Probably the mesh after the cone will be highly distorted and thus I will need the Moving Mesh interface. But I have not found any guidance on how to use the moving mesh for a stationary solid forming simulation.
What I do see currently: No stress, no strain. This is because COMSOL does not calculate the strain it takes to get from one point on the z-axis to the next. How do I tell COMSOL to have a "inherited strain memory" along the z-axis?
Help would be very much appreciated. You find a simple stripped down minimalistic model under this post.
Thanks and best regards,
Achim
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Hello Achim Kupferschmitt
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